Oil cylinder is a common hydraulic component, which is widely used in various Hydraulic system 。
Oil cylinder manufacturer The production process of.
This article will introduce the production process of the oil cylinder manufacturer in detail.
1、 Raw material purchase
The oil cylinder is made of some metal materials, such as steel, alloy, etc.
Oil cylinder manufacturers usually choose some materials with high strength and toughness to manufacture oil cylinders to ensure their stability and durability in use.
At the same time, in the process of selecting and purchasing raw materials, factors such as production cost and quantity should also be taken into account, so as to obtain better benefits in the production process.
2、 Component processing
After the purchase of raw materials is completed, the cylinder manufacturer needs to process the selected materials to complete the production of each component.
This process mainly includes the following aspects:
1. Machining metal cylinder
The cylinder is one of the main components of the oil cylinder, and its production usually requires fine processing technology and equipment.
In the process of processing, the barrel needs to be grinded, drilled, turned and other steps to meet the expected size and shape requirements.
2. Making the piston rod
The piston rod is a key component in the cylinder, which is used together with the cylinder.
In the production process, heat treatment, fine processing, troweling and other links are required to obtain high-quality piston rod.
3. Making seals
Multiple seals are required inside the cylinder to ensure its sealing performance.
Generally, oil cylinder manufacturers will select high-quality sealing materials to complete the production of seals through fine processing and installation processes.
4. Make connecting rod
The connecting rod is used to connect the piston rod and the cylinder housing. Its manufacture requires multiple steps such as pressing and cutting to ensure its strength and durability.
3、 Cylinder assembly
After the assembly is completed, the oil cylinder manufacturer needs to assemble it.
In this process, the components need to be coordinated, installed and debugged to ensure the performance and use effect of the oil cylinder.
The specific assembly process is as follows:
1. Install the piston rod and connecting rod
First, the piston rod and connecting rod need to be combined and installed inside the cylinder.
During installation, proper lubricating oil shall be added, and fasteners shall be installed and tightened.
2. Installing seal
After installing the piston rod and connecting rod, it is necessary to install seals inside the cylinder.
In the process of installing the seal, it is necessary to adjust and calibrate the seal to ensure its fit with the piston rod and sealing effect.
3. Adjusting cylinder stroke
After the installation of seals, it is necessary to adjust and calibrate the stroke of the cylinder.
Specifically, it is necessary to move the piston rod back and forth inside the cylinder with the help of a hydraulic device to check the stroke of the cylinder and optimize its performance.
4、 Cylinder test
After completing the assembly, the oil cylinder manufacturer needs to test and verify it.
In this process, various testing tools and technical means need to be used to test the quality and performance of the oil cylinder.
The specific test process is as follows:
1. Load test
The oil cylinder usually needs to bear a certain load in actual use.
In order to test the bearing capacity and durability of the oil cylinder, it is necessary to conduct a load test to determine its maximum bearable load and service life.
2. Test pressure test
The test pressure test is to test the sealing and pressure performance of the oil cylinder. The test methods mainly include oil leakage test, air tightness test and pressure test.
3. Temperature test
When the oil cylinder is used, it is usually affected by temperature.
In order to ensure its normal operation at different temperatures, it is necessary to conduct temperature tests and optimize the working performance of the cylinder according to the test results.
To sum up, the production process of the oil cylinder manufacturer needs to go through multiple processes, including raw material selection, component processing, assembly, testing and other links. Only through the fine cooperation of these processes can we produce high-quality and high-performance Cylinder products 。