Oil cylinder is a common liquid storage container, which is widely used in various industrial fields.
Assembly and commissioning of oil cylinder is an important link to ensure product quality and performance, which will be described in detail below Oil cylinder manufacturer How to assemble and debug.
Assembly and commissioning of oil cylinder usually include the following steps:
1. Preparation:
Before assembly and commissioning, the oil cylinder manufacturer needs to prepare the required materials and tools.
Common materials include oil cylinder body, seals, bolts, etc. Tools include wrenches, screwdriver heads, pneumatic tools, etc.
2. Bench worker procedure:
First, the body of the oil cylinder needs to be benched to ensure that its surface is flat and free of obvious defects, and then cleaned and sprayed with anti-corrosion treatment.
In addition, it is also necessary to measure with a ruler according to the design requirements to ensure that the size and shape of the oil cylinder meet the requirements.
3. Welding process:
According to the design requirements, use the corresponding welding methods to weld each part of the oil cylinder.
Common welding methods include gas welding, electric arc welding, submerged arc welding, etc.
In the welding process, attention should be paid to controlling the welding temperature and speed, as well as the position and number of welding points to ensure the welding quality and fixity.
4. Assembly process:
After welding, assemble all parts of the oil cylinder.
First, according to the design requirements, install the seal to the connection port of the oil cylinder to ensure that the connection is sealed reliably.
Then, use the wrench, screwdriver and other tools to fasten and fix the bolts and nuts to ensure that the structure of the oil cylinder is stable and reliable.
5. Commissioning procedure:
After the assembly is completed, the commissioning of the oil cylinder shall be carried out.
Check the air tightness of the oil cylinder first, and use Pressure gauge And leakage detection instruments to test the tightness to ensure that the oil cylinder will not leak.
Then, conduct liquid filling test, and test by filling liquid and applying a certain pressure to ensure the pressure resistance and stability of the oil cylinder.
Through no-load operation test, start the oil cylinder and observe its operation to ensure that all components operate coordinately without abnormality.
6. Accessory installation:
After the commissioning, some accessories, such as lifting lugs and support feet, need to be installed according to customer needs.
The accessories shall be installed according to the design requirements and installation instructions, and fixed and adjusted to ensure that the accessories are installed firmly and reliably.
7. Cleaning and packaging:
Clean and pack the completed cylinder.
The cleaning work includes cleaning the outside and inside of the oil cylinder, and cleaning the welding slag and impurities.
The packaging work includes selecting appropriate packaging materials and methods, packaging the oil cylinder, and labeling and remarks.
To sum up, the assembly and commissioning of oil cylinder is a complex and delicate process, which requires the manufacturer to have certain technology and experience. Through strict process flow and quality control, the quality and performance of the oil cylinder can be ensured, and the reliability and service life of the product can be improved. At the same time, the manufacturer also needs to comply with the relevant safety specifications and standards to ensure the safety and environmental protection of the production process. Only in this way can we produce high-quality Cylinder products To meet the needs of customers.