As a kind of mechanical equipment widely existing in various industries, oil cylinder plays a very important role in the automatic production process.
They are mainly responsible for the power transmission and control of mechanical devices, so that mechanical equipment can perform fine actions according to preset procedures.
To produce high quality oil cylinders, we need to go through a series of processing processes.
Next, I will introduce in detail the processing flow, process and quality control Oil cylinder manufacturer The processing process of.
1、 Processing flow
1. Raw material inspection:
The oil cylinder manufacturer needs to inspect all raw materials used for production before production.
This includes iron, steel, aluminum and other metals.
The inspection of raw materials can ensure that the quality of each production batch can meet the production requirements.
2. Preparation for processing:
After the raw materials pass the inspection, the oil cylinder manufacturer can start to organize production.
Processing preparation includes preparing processing tools, checking machine equipment, setting parameters, etc. to ensure that the subsequent processing can be carried out smoothly.
3. Processing:
Machining is a key step in cylinder production.
It includes various processing methods, such as casting, cold drawing, welding, surface treatment, assembly, etc.
Each process requires professional and technical personnel to operate, strictly inspect and quantify the production process management to ensure the quality of each product.
4. Inspection:
The quality of the product is sold, so the oil cylinder manufacturer cannot only carry out the final quality inspection after manufacturing,
Instead, it needs to be continuously inspected throughout the production process to ensure product quality.
5. Packaging:
After the products are processed, the oil cylinder manufacturer will pack them for transportation, storage and sales.
2、 Process
The process of oil cylinder production and processing mainly includes the following parts.
1. Casting:
Casting is one of the main methods to produce oil cylinders.
The specific casting processes include sand casting, low pressure casting and high pressure casting.
2. Cold drawing:
Cold drawn cylinders are used to produce tight solid and seamless tubes, which usually have better mechanical properties and higher compression strength.
3. Welding:
Welding is another main way to produce oil cylinders.
It can be divided into various welding methods according to different requirements, such as argon arc welding, electric arc welding, laser welding, etc.
4. Surface treatment:
The surface treatment is mainly to rough and finish the oil cylinder, and the processes involved include peeling, grinding, stretching, eccentricity, etc.
5. Assembly:
Different parts shall be assembled to make complete Cylinder products 。
3、 Quality control
The quality control of oil cylinder is very important, because it will directly affect the operation effect and life of equipment.
The oil cylinder manufacturer needs to strictly control each processing process and link to ensure that the products produced meet the quality standards.
In the production process of oil cylinder, different quality inspection contents are involved in different links.
For example, it is necessary to check the quality of rough castings, grind and clean them during casting;
Welding inspection shall be carried out for the weld during welding;
The product surface quality, such as roughness and geometric shape, shall be checked during surface treatment.
In addition to the quality inspection in the production process, the oil cylinder manufacturer also needs to carry out daily maintenance and repair for the production equipment,
To ensure its stable operation and avoid equipment damage and other problems as far as possible.
In a word, the production and processing of oil cylinder is a big project, which needs to go through the whole process from raw material inspection to product sales. Through careful and rigorous operation, the oil cylinder manufacturer constantly improves the production quality process and standards, and strives to produce higher quality oil cylinders to meet the market demand and customer requirements.