The hydraulic cylinder is the actuating element that converts hydraulic energy into mechanical energy in the hydraulic system. The faults can be basically summarized as hydraulic cylinder misoperation Jinhua Hydraulic system manufactor It is unable to push the load and the piston slips or crawls. It is not uncommon for hydraulic cylinder failure to cause equipment shutdown. Therefore, Jinhua Hydraulic system Attention should be paid to the fault diagnosis, use and maintenance of hydraulic cylinder. The main reason for excessive wear of piston seals is that the speed control valve is improperly adjusted, resulting in excessive back pressure, improper installation of seals or contamination of hydraulic oil. Secondly, foreign matters enter during assembly and the quality of sealing materials is poor.
How to install and fix the hydraulic cylinder? There are two common ways to fix the hydraulic cylinder: the first is the square hydraulic cylinder fixed on the B plate, and the hydraulic cylinder needs to be positioned on the B plate. The second is a round hydraulic cylinder fixed on the ejector plate. It should be noted that the thimble plate locking screw needs to be added next to the hydraulic cylinder, and the force at this position is large, Jinhua Hydraulic system Prevent tension deformation. Another point is to inscribe words on the hydraulic cylinder, and write down the stroke of the hydraulic cylinder for easy verification. To correctly install the sealing device at each position of the hydraulic cylinder: Jinhua Hydraulic system manufactor When installing the O-ring seal, pay attention to its installation direction to avoid oil leakage due to installation. Its lip should face the oil chamber with pressure.
1、 If the groove is too deep, two situations will occur: A. If the gap between the seal root and the groove becomes larger, the seal root will become unstable. B. The interference between the sealing lip and the sealing surface becomes smaller, Jinhua Hydraulic system The rebound force of the seal becomes smaller, and the failure rate of low-pressure oil leakage will increase when the piston rod jumps. 2、 If the groove is too shallow, two situations will also occur: A. The interference between the sealing lip and the sealing surface will increase, and the contact area will increase, which will lead to greater friction, Jinhua Hydraulic system manufactor The increased heat accelerates the damage of the seal lip. B. As a result, the clearance at the seal root becomes smaller, and the probability of the seal root being squeezed out when the oil cylinder is under high pressure increases.
The oil cylinder shall be assembled in a special workshop or assembly area, and the temperature shall be kept at 20~250C, Jinhua Hydraulic system manufactor It shall be far away from the tuyere, dust and cutting area, with fresh air, no dust and no noise; Avoid direct glare. The assembly room shall be equipped with installation platform, sufficient working position apparatus, assembly turnover vehicle Jinhua Hydraulic system Lifting and hoisting equipment and the following special basic equipment. a: Cylinder loader; b: Another cylinder cleaning machine is used to heat and clean another part; c: Pressure test equipment, used for pressure test of oil cylinder; d: The air duct is used to clean and dry the other parts after cleaning.