The hydraulic system is composed of various hydraulic components. All hydraulic components are organically connected into a complete hydraulic system by pipes, joints, integrated valve blocks and other parts. Therefore, whether the hydraulic pipeline is installed correctly Liaoning Hydraulic machinery Firm, reliable and neat will have an important impact on the working performance of the hydraulic system. Check the quality of pipes. Find out the pipe material Liaoning Hydraulic machinery manufactor Whether the size and quality meet the design requirements; Check whether there is serious flattening or bending on the appearance of the pipe, whether there is corrosion on the surface of the inner and outer walls of the pipe, whether there is crack on the outer wall and other defects.
Because the hydraulic cylinder must bear a great pressure, the heavier the load, the greater its pressure will be. Therefore, the maintenance of the hydraulic cylinder is the most important part of the maintenance of the entire hydraulic system. The hydraulic cylinder is the heart of the hydraulic system. It is difficult to repair a heart problem, so the maintenance of the hydraulic cylinder should be careful. first, Liaoning Hydraulic machinery Rust prevention is required. Because the piston part of the hydraulic cylinder will extend out of the cylinder in the working state, it will naturally suffer from oxidation Liaoning Hydraulic machinery manufactor The erosion of acid gas requires us to apply proper amount of grease to protect it.
The oil cylinder shall be assembled in a special workshop or assembly area, and the temperature shall be kept at 20~250C, Liaoning Hydraulic machinery manufactor It shall be far away from the tuyere, dust and cutting area, with fresh air, no dust and no noise; Avoid direct glare. The assembly room shall be equipped with installation platform, sufficient working position apparatus, assembly turnover vehicle Liaoning Hydraulic machinery Lifting and hoisting equipment and the following special basic equipment. a: Cylinder loader; b: Another cylinder cleaning machine is used to heat and clean another part; c: Pressure test equipment, used for pressure test of oil cylinder; d: The air duct is used to clean and dry the other parts after cleaning.
The failure of the hydraulic cylinder due to improper design and manufacture is because the oil pressure cannot act on the effective working area of the piston when the piston travels to the end point and returns, or the effective working area is too small when starting, which causes problems. When the transverse load of the hydraulic cylinder is too large, the force is not strong or the cylinder is bitten, the same consequences will occur. Liaoning Hydraulic machinery Therefore, when installing the hydraulic cylinder, the axis position of the cylinder must be consistent with the movement direction; Liaoning Hydraulic machinery manufactor And ensure that the load borne by the hydraulic cylinder passes through the cylinder axis as far as possible without eccentricity, so that the problem can be solved.
Before removing the hydraulic cylinder, depressurize the hydraulic circuit. Otherwise, when the oil pipe joint connected with the oil cylinder is loosened, Liaoning Hydraulic machinery The high-pressure oil in the circuit will be ejected rapidly. When the hydraulic circuit is depressurized, first loosen the hand wheel or pressure regulating screw at the overflow valve to unload the pressure oil, and then cut off the power supply or power source to stop the hydraulic device. During unloading, prevent damage to the thread at the top of the piston rod, the thread at the oil port, the surface of the piston rod, the inner wall of the cylinder liner, etc. Liaoning Hydraulic machinery manufactor In order to prevent the piston rod and other slender parts from bending or deformation, the skid shall be used to support and balance during placement.