As the structure and size of various hydraulic cylinders are different, the disassembly sequence is slightly different. Generally, drain the oil in the two chambers of the oil cylinder, remove the cylinder head, and finally remove the piston and piston rod. Harbin Hydraulic equipment When disassembling the cylinder head of the hydraulic cylinder, special tools shall be used for the key or snap ring of the internal key type connection, and flat shovel is prohibited; Flange end caps must be pushed out with screws, and hammering or hard prying is not allowed. When it is difficult to draw out the piston and piston rod, do not force them out, Harbin Hydraulic equipment Manufacturer The reason shall be found out before disassembly. Before and after unloading, try to create conditions to prevent the parts of the hydraulic cylinder from being polluted by the surrounding dust and impurities.

1、 If the groove is too deep, two situations will occur: A. If the gap between the seal root and the groove becomes larger, the seal root will become unstable. B. The interference between the sealing lip and the sealing surface becomes smaller, Harbin Hydraulic equipment The rebound force of the seal becomes smaller, and the failure rate of low-pressure oil leakage will increase when the piston rod jumps. 2、 If the groove is too shallow, two situations will also occur: A. The interference between the sealing lip and the sealing surface will increase, and the contact area will increase, which will lead to greater friction, Harbin Hydraulic equipment Manufacturer The increased heat accelerates the damage of the seal lip. B. As a result, the clearance at the seal root becomes smaller, and the probability of the seal root being squeezed out when the oil cylinder is under high pressure increases.

Before removing the hydraulic cylinder, depressurize the hydraulic circuit. Otherwise, when the oil pipe joint connected with the oil cylinder is loosened, Harbin Hydraulic equipment The high-pressure oil in the circuit will be ejected rapidly. When the hydraulic circuit is depressurized, first loosen the hand wheel or pressure regulating screw at the overflow valve to unload the pressure oil, and then cut off the power supply or power source to stop the hydraulic device. During unloading, prevent damage to the thread at the top of the piston rod, the thread at the oil port, the surface of the piston rod, the inner wall of the cylinder liner, etc. Harbin Hydraulic equipment Manufacturer In order to prevent the piston rod and other slender parts from bending or deformation, the skid shall be used to support and balance during placement.

The valve core of the flow valve in the hydraulic cylinder is blocked, which is easy to cause the action failure of the hydraulic cylinder. We need to check whether there are pollutants in the oil in the hydraulic cylinder and whether the valve body is worn. It is necessary to check whether the piston rod seal is too tight, Harbin Hydraulic equipment Whether there are pollutants entering, whether the axis line is aligned, and whether the easily damaged components fail. If the pressure controlled by the hydraulic system is too low, the action of the hydraulic cylinder will also fail, Harbin Hydraulic equipment Manufacturer At this time, it is necessary to check the control pressure source to ensure that the pressure value is consistent with the specified value of the system.

The hydraulic cylinder is the actuating element that converts hydraulic energy into mechanical energy in the hydraulic system. The faults can be basically summarized as hydraulic cylinder misoperation Harbin Hydraulic equipment Manufacturer It is unable to push the load and the piston slips or crawls. It is not uncommon for hydraulic cylinder failure to cause equipment shutdown. Therefore, Harbin Hydraulic equipment Attention should be paid to the fault diagnosis, use and maintenance of hydraulic cylinder. The main reason for excessive wear of piston seals is that the speed control valve is improperly adjusted, resulting in excessive back pressure, improper installation of seals or contamination of hydraulic oil. Secondly, foreign matters enter during assembly and the quality of sealing materials is poor.