1. Internal leakage of oil cylinder; 2. Internal leakage at control valve hole and valve rod; 3. Overload overflow valve is poor; 4. The valve rod is not in the middle position; 5. PPC valve is not in the middle position. Hydraulic cylinder maintenance process: 1. Whether the hydraulic lock becomes normal when it is in the determined position, if so, check the PPC valve first; 2. Conduct oil cylinder plugging oil port test, Fujian Cylinder Check whether the oil cylinder is defective, and repair the oil cylinder if it is; 3. Replace the overload overflow valve and check whether it is the fault of the overload overflow valve; 4. Whether the valve rod is jammed, Fujian Cylinder manufactor Check again after cleaning, otherwise the main control valve needs to be repaired.
Because the hydraulic cylinder must bear a great pressure, the heavier the load, the greater its pressure will be. Therefore, the maintenance of the hydraulic cylinder is the most important part of the maintenance of the entire hydraulic system. The hydraulic cylinder is the heart of the hydraulic system. It is difficult to repair a heart problem, so the maintenance of the hydraulic cylinder should be careful. first, Fujian Cylinder Rust prevention is required. Because the piston part of the hydraulic cylinder will extend out of the cylinder in the working state, it will naturally suffer from oxidation Fujian Cylinder manufactor The erosion of acid gas requires us to apply proper amount of grease to protect it.
The hydraulic cylinder is the actuating element that converts hydraulic energy into mechanical energy in the hydraulic system. The faults can be basically summarized as hydraulic cylinder misoperation Fujian Cylinder manufactor It is unable to push the load and the piston slips or crawls. It is not uncommon for hydraulic cylinder failure to cause equipment shutdown. Therefore, Fujian Cylinder Attention should be paid to the fault diagnosis, use and maintenance of hydraulic cylinder. The main reason for excessive wear of piston seals is that the speed control valve is improperly adjusted, resulting in excessive back pressure, improper installation of seals or contamination of hydraulic oil. Secondly, foreign matters enter during assembly and the quality of sealing materials is poor.
There are many hydraulic components on construction machinery, and sufficient hydraulic oil is required. When the hydraulic oil needs to be replaced due to its deterioration after a long time of use, some people mistakenly believe that it is only necessary to drain the oil in the hydraulic cylinder Fujian Cylinder Top up with new hydraulic oil. However, there are still many old hydraulic oils left in the hydraulic oil pipe and hydraulic control valve at this time. When the equipment is used, the mixing of new and old oils will speed up the deterioration of new oils. The correct oil change procedure should first drain the hydraulic oil in the hydraulic cylinder, clean the hydraulic cylinder, and then add new hydraulic oil, Fujian Cylinder manufactor Then remove the circuit header, start the engine and run at low speed to make the oil pump work and operate each mechanism separately.
The valve core of the flow valve in the hydraulic cylinder is blocked, which is easy to cause the action failure of the hydraulic cylinder. We need to check whether there are pollutants in the oil in the hydraulic cylinder and whether the valve body is worn. It is necessary to check whether the piston rod seal is too tight, Fujian Cylinder Whether there are pollutants entering, whether the axis line is aligned, and whether the easily damaged components fail. If the pressure controlled by the hydraulic system is too low, the action of the hydraulic cylinder will also fail, Fujian Cylinder manufactor At this time, it is necessary to check the control pressure source to ensure that the pressure value is consistent with the specified value of the system.
