There are many hydraulic components on construction machinery, and sufficient hydraulic oil is required. When the hydraulic oil needs to be replaced due to its deterioration after a long time of use, some people mistakenly believe that it is only necessary to drain the oil in the hydraulic cylinder Suzhou Hydraulic machinery Top up with new hydraulic oil. However, there are still many old hydraulic oils left in the hydraulic oil pipe and hydraulic control valve at this time. When the equipment is used, the mixing of new and old oils will speed up the deterioration of new oils. The correct oil change procedure should first drain the hydraulic oil in the hydraulic cylinder, clean the hydraulic cylinder, and then add new hydraulic oil, Suzhou Hydraulic machinery manufactor Then remove the circuit header, start the engine and run at low speed to make the oil pump work and operate each mechanism separately.
As the structure and size of various hydraulic cylinders are different, the disassembly sequence is slightly different. Generally, drain the oil in the two chambers of the oil cylinder, remove the cylinder head, and finally remove the piston and piston rod. Suzhou Hydraulic machinery When disassembling the cylinder head of the hydraulic cylinder, special tools shall be used for the key or snap ring of the internal key type connection, and flat shovel is prohibited; Flange end caps must be pushed out with screws, and hammering or hard prying is not allowed. When it is difficult to draw out the piston and piston rod, do not force them out, Suzhou Hydraulic machinery manufactor The reason shall be found out before disassembly. Before and after unloading, try to create conditions to prevent the parts of the hydraulic cylinder from being polluted by the surrounding dust and impurities.
There are many hydraulic components on construction machinery, and sufficient hydraulic oil is required. When the hydraulic oil needs to be replaced due to its deterioration after a long time of use, some people mistakenly believe that only drain the oil in the hydraulic cylinder and fill it with new hydraulic oil. However, there are still many old hydraulic oils left in the hydraulic oil pipe and hydraulic control valve, Suzhou Hydraulic machinery When the equipment is used, the mixing of new and old oil will speed up the deterioration of new oil. The correct oil change procedure should first drain the hydraulic oil in the hydraulic cylinder, Suzhou Hydraulic machinery manufactor After cleaning the hydraulic cylinder, add new hydraulic oil, remove the circuit header, start the engine and run at low speed to make the oil pump work.
The hydraulic cylinder is the actuating element that converts hydraulic energy into mechanical energy in the hydraulic system. The faults can be basically summarized as hydraulic cylinder misoperation Suzhou Hydraulic machinery manufactor It is unable to push the load and the piston slips or crawls. It is not uncommon for hydraulic cylinder failure to cause equipment shutdown. Therefore, Suzhou Hydraulic machinery Attention should be paid to the fault diagnosis, use and maintenance of hydraulic cylinder. The main reason for excessive wear of piston seals is that the speed control valve is improperly adjusted, resulting in excessive back pressure, improper installation of seals or contamination of hydraulic oil. Secondly, foreign matters enter during assembly and the quality of sealing materials is poor.
1. Internal leakage of oil cylinder; 2. Internal leakage at control valve hole and valve rod; 3. Overload overflow valve is poor; 4. The valve rod is not in the middle position; 5. PPC valve is not in the middle position. Hydraulic cylinder maintenance process: 1. Whether the hydraulic lock becomes normal when it is in the determined position, if so, check the PPC valve first; 2. Conduct oil cylinder plugging oil port test, Suzhou Hydraulic machinery Check whether the oil cylinder is defective, and repair the oil cylinder if it is; 3. Replace the overload overflow valve and check whether it is the fault of the overload overflow valve; 4. Whether the valve rod is jammed, Suzhou Hydraulic machinery manufactor Check again after cleaning, otherwise the main control valve needs to be repaired.