As the structure and size of various hydraulic cylinders are different, the disassembly sequence is slightly different. Generally, drain the oil in the two chambers of the oil cylinder, remove the cylinder head, and finally remove the piston and piston rod. Henan Hydraulic station When disassembling the cylinder head of the hydraulic cylinder, special tools shall be used for the key or snap ring of the internal key type connection, and flat shovel is prohibited; Flange end caps must be pushed out with screws, and hammering or hard prying is not allowed. When it is difficult to draw out the piston and piston rod, do not force them out, Henan Hydraulic station manufactor The reason shall be found out before disassembly. Before and after unloading, try to create conditions to prevent the parts of the hydraulic cylinder from being polluted by the surrounding dust and impurities.
1、 If the groove is too deep, two situations will occur: A. If the gap between the seal root and the groove becomes larger, the seal root will become unstable. B. The interference between the sealing lip and the sealing surface becomes smaller, Henan Hydraulic station The rebound force of the seal becomes smaller, and the failure rate of low-pressure oil leakage will increase when the piston rod jumps. 2、 If the groove is too shallow, two situations will also occur: A. The interference between the sealing lip and the sealing surface will increase, and the contact area will increase, which will lead to greater friction, Henan Hydraulic station manufactor The increased heat accelerates the damage of the seal lip. B. As a result, the clearance at the seal root becomes smaller, and the probability of the seal root being squeezed out when the oil cylinder is under high pressure increases.
There are many hydraulic components on construction machinery, and sufficient hydraulic oil is required. When the hydraulic oil needs to be replaced due to its deterioration after a long time of use, some people mistakenly believe that only drain the oil in the hydraulic cylinder and fill it with new hydraulic oil. However, there are still many old hydraulic oils left in the hydraulic oil pipe and hydraulic control valve, Henan Hydraulic station When the equipment is used, the mixing of new and old oil will speed up the deterioration of new oil. The correct oil change procedure should first drain the hydraulic oil in the hydraulic cylinder, Henan Hydraulic station manufactor After cleaning the hydraulic cylinder, add new hydraulic oil, remove the circuit header, start the engine and run at low speed to make the oil pump work.
The hydraulic cylinder is the actuating element that converts hydraulic energy into mechanical energy in the hydraulic system. The faults can be basically summarized as hydraulic cylinder misoperation Henan Hydraulic station manufactor It is unable to push the load and the piston slips or crawls. It is not uncommon for hydraulic cylinder failure to cause equipment shutdown. Therefore, Henan Hydraulic station Attention should be paid to the fault diagnosis, use and maintenance of hydraulic cylinder. The main reason for excessive wear of piston seals is that the speed control valve is improperly adjusted, resulting in excessive back pressure, improper installation of seals or contamination of hydraulic oil. Secondly, foreign matters enter during assembly and the quality of sealing materials is poor.
Before removing the hydraulic cylinder, depressurize the hydraulic circuit. Otherwise, when the oil pipe joint connected with the oil cylinder is loosened, Henan Hydraulic station The high-pressure oil in the circuit will be ejected rapidly. When the hydraulic circuit is depressurized, first loosen the hand wheel or pressure regulating screw at the overflow valve to unload the pressure oil, and then cut off the power supply or power source to stop the hydraulic device. During unloading, prevent damage to the thread at the top of the piston rod, the thread at the oil port, the surface of the piston rod, the inner wall of the cylinder liner, etc. Henan Hydraulic station manufactor In order to prevent the piston rod and other slender parts from bending or deformation, the skid shall be used to support and balance during placement.
For the same hydraulic cylinder on the Internet, some manufacturers quote more than 1200, some more than 1600, some about 1800, and even some about 3000. This situation makes the purchasing manufacturers feel puzzled and very difficult. Most manufacturers have limited procurement funds, Henan Hydraulic station Therefore, if you want to achieve the predetermined purchase goal, you need to choose the hydraulic cylinder with high cost performance ratio, good quality and low price. However, the price gap of hydraulic cylinders in the market is staggering, Henan Hydraulic station manufactor If you choose cheap oil cylinder rashly, the quality cannot be guaranteed, which will lead to endless troubles.