There are many hydraulic components on construction machinery, and sufficient hydraulic oil is required. When the hydraulic oil needs to be replaced due to its deterioration after a long time of use, some people mistakenly believe that it is only necessary to drain the oil in the hydraulic cylinder Tianjin Hydraulic cylinder Top up with new hydraulic oil. However, there are still many old hydraulic oils left in the hydraulic oil pipe and hydraulic control valve at this time. When the equipment is used, the mixing of new and old oils will speed up the deterioration of new oils. The correct oil change procedure should first drain the hydraulic oil in the hydraulic cylinder, clean the hydraulic cylinder, and then add new hydraulic oil, Tianjin Hydraulic cylinder Manufacturer Then remove the circuit header, start the engine and run at low speed to make the oil pump work and operate each mechanism separately.
The failure of the hydraulic cylinder due to improper design and manufacture is because the oil pressure cannot act on the effective working area of the piston when the piston travels to the end point and returns, or the effective working area is too small when starting, which causes problems. When the transverse load of the hydraulic cylinder is too large, the force is not strong or the cylinder is bitten, the same consequences will occur. Tianjin Hydraulic cylinder Therefore, when installing the hydraulic cylinder, the axis position of the cylinder must be consistent with the movement direction; Tianjin Hydraulic cylinder Manufacturer And ensure that the load borne by the hydraulic cylinder passes through the cylinder axis as far as possible without eccentricity, so that the problem can be solved.
1. Internal leakage of oil cylinder; 2. Internal leakage at control valve hole and valve rod; 3. Overload overflow valve is poor; 4. The valve rod is not in the middle position; 5. PPC valve is not in the middle position. Hydraulic cylinder maintenance process: 1. Whether the hydraulic lock becomes normal when it is in the determined position, if so, check the PPC valve first; 2. Conduct oil cylinder plugging oil port test, Tianjin Hydraulic cylinder Check whether the oil cylinder is defective, and repair the oil cylinder if it is; 3. Replace the overload overflow valve and check whether it is the fault of the overload overflow valve; 4. Whether the valve rod is jammed, Tianjin Hydraulic cylinder Manufacturer Check again after cleaning, otherwise the main control valve needs to be repaired.
The valve core of the flow valve in the hydraulic cylinder is blocked, which is easy to cause the action failure of the hydraulic cylinder. We need to check whether there are pollutants in the oil in the hydraulic cylinder and whether the valve body is worn. It is necessary to check whether the piston rod seal is too tight, Tianjin Hydraulic cylinder Whether there are pollutants entering, whether the axis line is aligned, and whether the easily damaged components fail. If the pressure controlled by the hydraulic system is too low, the action of the hydraulic cylinder will also fail, Tianjin Hydraulic cylinder Manufacturer At this time, it is necessary to check the control pressure source to ensure that the pressure value is consistent with the specified value of the system.
The two lips of the seal have two contact circumferential surfaces. Whether the force on the inner and outer circumferences is evenly distributed means that the force on the two circumferences cannot be zero. If the force on a certain point is zero, the shaft seal has inner and outer lips, Tianjin Hydraulic cylinder The outer lip is installed in the groove to contact the outer wall, and the inner lip is in contact with the piston rod surface. Both lips have an interference amount, which is equal to the generation of two contact circumferential surfaces, that is, the generation of two circumferential rebound forces. How to determine the magnitude of the circumferential force? Both the inner and outer lips of the seal have two chamfers. Since the interference of the same inner and outer lips is certain, Tianjin Hydraulic cylinder Manufacturer The angle of the chamfer determines the size of the circumferential area of the inner and outer contact of the two lips.