1. Internal leakage of oil cylinder; 2. Internal leakage at control valve hole and valve rod; 3. Overload overflow valve is poor; 4. The valve rod is not in the middle position; 5. PPC valve is not in the middle position. Hydraulic cylinder maintenance process: 1. Whether the hydraulic lock becomes normal when it is in the determined position, if so, check the PPC valve first; 2. Conduct oil cylinder plugging oil port test, Xuzhou Hydraulic machinery Check whether the oil cylinder is defective, and repair the oil cylinder if it is; 3. Replace the overload overflow valve and check whether it is the fault of the overload overflow valve; 4. Whether the valve rod is jammed, Xuzhou Hydraulic machinery Manufacturer Check again after cleaning, otherwise the main control valve needs to be repaired.
Select the cylinder type correctly according to the working requirements and conditions. It is required that there is no impact phenomenon and impact noise when the cylinder reaches the end of the stroke; Cushion cylinder shall be selected; Light weight is required; It is required to select light cylinder; Xuzhou Hydraulic machinery Narrow installation space and short stroke are required; It is required to select thin cylinder; It is required to have transverse load, and the cylinder with guide rod can be selected; High braking accuracy is required, and locking cylinder can be selected; It is not allowed to rotate the piston rod, and the cylinder with rod non rotation function can be selected; Xuzhou Hydraulic machinery Manufacturer In corrosive environment, corrosion-resistant steel cylinders shall be selected.
The hydraulic cylinder is the actuating element that converts hydraulic energy into mechanical energy in the hydraulic system. The faults can be basically summarized as hydraulic cylinder misoperation Xuzhou Hydraulic machinery Manufacturer It is unable to push the load and the piston slips or crawls. It is not uncommon for hydraulic cylinder failure to cause equipment shutdown. Therefore, Xuzhou Hydraulic machinery Attention should be paid to the fault diagnosis, use and maintenance of hydraulic cylinder. The main reason for excessive wear of piston seals is that the speed control valve is improperly adjusted, resulting in excessive back pressure, improper installation of seals or contamination of hydraulic oil. Secondly, foreign matters enter during assembly and the quality of sealing materials is poor.
Fluid cleanliness. The cleanliness of the system oil will have a very important impact on the hydraulic cylinder. Hydraulic shock and vibration hydraulic cylinders will be affected by the performance of components, pipeline and medium characteristics, etc., which will be accompanied by hydraulic shock and vibration. Generally speaking, if the oil temperature is too high or too low, Xuzhou Hydraulic machinery Manufacturer Will have a great impact on the working efficiency of the hydraulic cylinder. If the oil temperature of the hydraulic cylinder is too high or too low, the physical and chemical properties of the medium will change, Xuzhou Hydraulic machinery As a result, the viscosity of the working medium decreases or the possibility of leakage increases.
Hydraulic oil cylinder is used in many industries. Once it fails, it will have a far-reaching impact and hinder the progress of all work. In fact, many customers said that the hydraulic cylinder could not operate, Xuzhou Hydraulic machinery In order to solve this problem in time, we should first find out what causes the problem. Generally speaking, the problem that the hydraulic cylinder cannot act often occurs on the newly installed hydraulic cylinder, Xuzhou Hydraulic machinery Manufacturer Generally, it is necessary to start from external reasons, such as whether the mechanism pulled by the hydraulic cylinder has excessive resistance, whether it is stuck, and whether it is against other parts; Whether the pressure at the oil inlet of the hydraulic cylinder is within the specified range.