The failure of the hydraulic cylinder due to improper design and manufacture is because the oil pressure cannot act on the effective working area of the piston when the piston travels to the end point and returns, or the effective working area is too small when starting, which causes problems. When the transverse load of the hydraulic cylinder is too large, the force is not strong or the cylinder is bitten, the same consequences will occur. Kunming Hydraulic machinery Therefore, when installing the hydraulic cylinder, the axis position of the cylinder must be consistent with the movement direction; Kunming Hydraulic machinery Manufacturer And ensure that the load borne by the hydraulic cylinder passes through the cylinder axis as far as possible without eccentricity, so that the problem can be solved.
There are many hydraulic components on construction machinery, and sufficient hydraulic oil is required. When the hydraulic oil needs to be replaced due to its deterioration after a long time of use, some people mistakenly believe that it is only necessary to drain the oil in the hydraulic cylinder Kunming Hydraulic machinery Top up with new hydraulic oil. However, there are still many old hydraulic oils left in the hydraulic oil pipe and hydraulic control valve at this time. When the equipment is used, the mixing of new and old oils will speed up the deterioration of new oils. The correct oil change procedure should first drain the hydraulic oil in the hydraulic cylinder, clean the hydraulic cylinder, and then add new hydraulic oil, Kunming Hydraulic machinery Manufacturer Then remove the circuit header, start the engine and run at low speed to make the oil pump work and operate each mechanism separately.
Before removing the hydraulic cylinder, depressurize the hydraulic circuit. Otherwise, when the oil pipe joint connected with the oil cylinder is loosened, Kunming Hydraulic machinery The high-pressure oil in the circuit will be ejected rapidly. When the hydraulic circuit is depressurized, first loosen the hand wheel or pressure regulating screw at the overflow valve to unload the pressure oil, and then cut off the power supply or power source to stop the hydraulic device. During unloading, prevent damage to the thread at the top of the piston rod, the thread at the oil port, the surface of the piston rod, the inner wall of the cylinder liner, etc. Kunming Hydraulic machinery Manufacturer In order to prevent the piston rod and other slender parts from bending or deformation, the skid shall be used to support and balance during placement.
For the same hydraulic cylinder on the Internet, some manufacturers quote more than 1200, some more than 1600, some about 1800, and even some about 3000. This situation makes the purchasing manufacturers feel puzzled and very difficult. Most manufacturers have limited procurement funds, Kunming Hydraulic machinery Therefore, if you want to achieve the predetermined purchase goal, you need to choose the hydraulic cylinder with high cost performance ratio, good quality and low price. However, the price gap of hydraulic cylinders in the market is staggering, Kunming Hydraulic machinery Manufacturer If you choose cheap oil cylinder rashly, the quality cannot be guaranteed, which will lead to endless troubles.
How to install and fix the hydraulic cylinder? There are two common ways to fix the hydraulic cylinder: the first is the square hydraulic cylinder fixed on the B plate, and the hydraulic cylinder needs to be positioned on the B plate. The second is a round hydraulic cylinder fixed on the ejector plate. It should be noted that the thimble plate locking screw needs to be added next to the hydraulic cylinder, and the force at this position is large, Kunming Hydraulic machinery Prevent tension deformation. Another point is to inscribe words on the hydraulic cylinder, and write down the stroke of the hydraulic cylinder for easy verification. To correctly install the sealing device at each position of the hydraulic cylinder: Kunming Hydraulic machinery Manufacturer When installing the O-ring seal, pay attention to its installation direction to avoid oil leakage due to installation. Its lip should face the oil chamber with pressure.
The valve core of the flow valve in the hydraulic cylinder is blocked, which is easy to cause the action failure of the hydraulic cylinder. We need to check whether there are pollutants in the oil in the hydraulic cylinder and whether the valve body is worn. It is necessary to check whether the piston rod seal is too tight, Kunming Hydraulic machinery Whether there are pollutants entering, whether the axis line is aligned, and whether the easily damaged components fail. If the pressure controlled by the hydraulic system is too low, the action of the hydraulic cylinder will also fail, Kunming Hydraulic machinery Manufacturer At this time, it is necessary to check the control pressure source to ensure that the pressure value is consistent with the specified value of the system.