1. Internal leakage of oil cylinder; 2. Internal leakage at control valve hole and valve rod; 3. Overload overflow valve is poor; 4. The valve rod is not in the middle position; 5. PPC valve is not in the middle position. Hydraulic cylinder maintenance process: 1. Whether the hydraulic lock becomes normal when it is in the determined position, if so, check the PPC valve first; 2. Conduct oil cylinder plugging oil port test, Changzhou Hydraulic cylinder Check whether the oil cylinder is defective, and repair the oil cylinder if it is; 3. Replace the overload overflow valve and check whether it is the fault of the overload overflow valve; 4. Whether the valve rod is jammed, Changzhou Hydraulic cylinder Manufacturer Check again after cleaning, otherwise the main control valve needs to be repaired.
Select the cylinder type correctly according to the working requirements and conditions. It is required that there is no impact phenomenon and impact noise when the cylinder reaches the end of the stroke; Cushion cylinder shall be selected; Light weight is required; It is required to select light cylinder; Changzhou Hydraulic cylinder Narrow installation space and short stroke are required; It is required to select thin cylinder; It is required to have transverse load, and the cylinder with guide rod can be selected; High braking accuracy is required, and locking cylinder can be selected; It is not allowed to rotate the piston rod, and the cylinder with rod non rotation function can be selected; Changzhou Hydraulic cylinder Manufacturer In corrosive environment, corrosion-resistant steel cylinders shall be selected.
The hydraulic cylinder is the actuating element that converts hydraulic energy into mechanical energy in the hydraulic system. The faults can be basically summarized as hydraulic cylinder misoperation Changzhou Hydraulic cylinder Manufacturer It is unable to push the load and the piston slips or crawls. It is not uncommon for hydraulic cylinder failure to cause equipment shutdown. Therefore, Changzhou Hydraulic cylinder Attention should be paid to the fault diagnosis, use and maintenance of hydraulic cylinder. The main reason for excessive wear of piston seals is that the speed control valve is improperly adjusted, resulting in excessive back pressure, improper installation of seals or contamination of hydraulic oil. Secondly, foreign matters enter during assembly and the quality of sealing materials is poor.
The valve core of the flow valve in the hydraulic cylinder is blocked, which is easy to cause the action failure of the hydraulic cylinder. We need to check whether there are pollutants in the oil in the hydraulic cylinder and whether the valve body is worn. It is necessary to check whether the piston rod seal is too tight, Changzhou Hydraulic cylinder Whether there are pollutants entering, whether the axis line is aligned, and whether the easily damaged components fail. If the pressure controlled by the hydraulic system is too low, the action of the hydraulic cylinder will also fail, Changzhou Hydraulic cylinder Manufacturer At this time, it is necessary to check the control pressure source to ensure that the pressure value is consistent with the specified value of the system.
Because the hydraulic cylinder must bear a great pressure, the heavier the load, the greater its pressure will be. Therefore, the maintenance of the hydraulic cylinder is the most important part of the maintenance of the entire hydraulic system. The hydraulic cylinder is the heart of the hydraulic system. It is difficult to repair a heart problem, so the maintenance of the hydraulic cylinder should be careful. first, Changzhou Hydraulic cylinder Rust prevention is required. Because the piston part of the hydraulic cylinder will extend out of the cylinder in the working state, it will naturally suffer from oxidation Changzhou Hydraulic cylinder Manufacturer The erosion of acid gas requires us to apply proper amount of grease to protect it.