The failure of the hydraulic cylinder due to improper design and manufacture is because the oil pressure cannot act on the effective working area of the piston when the piston travels to the end point and returns, or the effective working area is too small when starting, which causes problems. When the transverse load of the hydraulic cylinder is too large, the force is not strong or the cylinder is bitten, the same consequences will occur. Hubei Hydraulic system Therefore, when installing the hydraulic cylinder, the axis position of the cylinder must be consistent with the movement direction; Hubei Hydraulic system manufactor And ensure that the load borne by the hydraulic cylinder passes through the cylinder axis as far as possible without eccentricity, so that the problem can be solved.

Select the cylinder type correctly according to the working requirements and conditions. It is required that there is no impact phenomenon and impact noise when the cylinder reaches the end of the stroke; Cushion cylinder shall be selected; Light weight is required; It is required to select light cylinder; Hubei Hydraulic system Narrow installation space and short stroke are required; It is required to select thin cylinder; It is required to have transverse load, and the cylinder with guide rod can be selected; High braking accuracy is required, and locking cylinder can be selected; It is not allowed to rotate the piston rod, and the cylinder with rod non rotation function can be selected; Hubei Hydraulic system manufactor In corrosive environment, corrosion-resistant steel cylinders shall be selected.

There are many hydraulic components on construction machinery, and sufficient hydraulic oil is required. When the hydraulic oil needs to be replaced due to its deterioration after a long time of use, some people mistakenly believe that it is only necessary to drain the oil in the hydraulic cylinder Hubei Hydraulic system Top up with new hydraulic oil. However, there are still many old hydraulic oils left in the hydraulic oil pipe and hydraulic control valve at this time. When the equipment is used, the mixing of new and old oils will speed up the deterioration of new oils. The correct oil change procedure should first drain the hydraulic oil in the hydraulic cylinder, clean the hydraulic cylinder, and then add new hydraulic oil, Hubei Hydraulic system manufactor Then remove the circuit header, start the engine and run at low speed to make the oil pump work and operate each mechanism separately.

1. Internal leakage of oil cylinder; 2. Internal leakage at control valve hole and valve rod; 3. Overload overflow valve is poor; 4. The valve rod is not in the middle position; 5. PPC valve is not in the middle position. Hydraulic cylinder maintenance process: 1. Whether the hydraulic lock becomes normal when it is in the determined position, if so, check the PPC valve first; 2. Conduct oil cylinder plugging oil port test, Hubei Hydraulic system Check whether the oil cylinder is defective, and repair the oil cylinder if it is; 3. Replace the overload overflow valve and check whether it is the fault of the overload overflow valve; 4. Whether the valve rod is jammed, Hubei Hydraulic system manufactor Check again after cleaning, otherwise the main control valve needs to be repaired.

The connection between the oil cylinder and the actuator and the connection between the oil cylinder and the oil pipe cannot be the same, because there must be some differences between the connection between the oil cylinder and different products. In addition, during the use of the oil cylinder, it is necessary to avoid scratches, Hubei Hydraulic system Because if this problem occurs, it will affect the normal use of the oil cylinder. At present, there is no software for designing hydraulic cylinders, but there are design standards for hydraulic cylinders, and it is necessary to design hydraulic cylinders according to these standards. So far, Hubei Hydraulic system manufactor There is no software for designing hydraulic cylinders, but there are design standards for hydraulic cylinders.

The valve core of the flow valve in the hydraulic cylinder is blocked, which is easy to cause the action failure of the hydraulic cylinder. We need to check whether there are pollutants in the oil in the hydraulic cylinder and whether the valve body is worn. It is necessary to check whether the piston rod seal is too tight, Hubei Hydraulic system Whether there are pollutants entering, whether the axis line is aligned, and whether the easily damaged components fail. If the pressure controlled by the hydraulic system is too low, the action of the hydraulic cylinder will also fail, Hubei Hydraulic system manufactor At this time, it is necessary to check the control pressure source to ensure that the pressure value is consistent with the specified value of the system.