Because the hydraulic cylinder must bear a great pressure, the heavier the load, the greater its pressure will be. Therefore, the maintenance of the hydraulic cylinder is the most important part of the maintenance of the entire hydraulic system. The hydraulic cylinder is the heart of the hydraulic system. It is difficult to repair a heart problem, so the maintenance of the hydraulic cylinder should be careful. first, Heilongjiang Hydraulic station Rust prevention is required. Because the piston part of the hydraulic cylinder will extend out of the cylinder in the working state, it will naturally suffer from oxidation Heilongjiang Hydraulic station Price The erosion of acid gas requires us to apply proper amount of grease to protect it.
There are many hydraulic components on construction machinery, and sufficient hydraulic oil is required. When the hydraulic oil needs to be replaced due to its deterioration after a long time of use, some people mistakenly believe that it is only necessary to drain the oil in the hydraulic cylinder Heilongjiang Hydraulic station Top up with new hydraulic oil. However, there are still many old hydraulic oils left in the hydraulic oil pipe and hydraulic control valve at this time. When the equipment is used, the mixing of new and old oils will speed up the deterioration of new oils. The correct oil change procedure should first drain the hydraulic oil in the hydraulic cylinder, clean the hydraulic cylinder, and then add new hydraulic oil, Heilongjiang Hydraulic station Price Then remove the circuit header, start the engine and run at low speed to make the oil pump work and operate each mechanism separately.
Fluid cleanliness. The cleanliness of the system oil will have a very important impact on the hydraulic cylinder. Hydraulic shock and vibration hydraulic cylinders will be affected by the performance of components, pipeline and medium characteristics, etc., which will be accompanied by hydraulic shock and vibration. Generally speaking, if the oil temperature is too high or too low, Heilongjiang Hydraulic station Price Will have a great impact on the working efficiency of the hydraulic cylinder. If the oil temperature of the hydraulic cylinder is too high or too low, the physical and chemical properties of the medium will change, Heilongjiang Hydraulic station As a result, the viscosity of the working medium decreases or the possibility of leakage increases.
As the structure and size of various hydraulic cylinders are different, the disassembly sequence is slightly different. Generally, drain the oil in the two chambers of the oil cylinder, remove the cylinder head, and finally remove the piston and piston rod. Heilongjiang Hydraulic station When disassembling the cylinder head of the hydraulic cylinder, special tools shall be used for the key or snap ring of the internal key type connection, and flat shovel is prohibited; Flange end caps must be pushed out with screws, and hammering or hard prying is not allowed. When it is difficult to draw out the piston and piston rod, do not force them out, Heilongjiang Hydraulic station Price The reason shall be found out before disassembly. Before and after unloading, try to create conditions to prevent the parts of the hydraulic cylinder from being polluted by the surrounding dust and impurities.
The oil cylinder shall be assembled in a special workshop or assembly area, and the temperature shall be kept at 20~250C, Heilongjiang Hydraulic station Price It shall be far away from the tuyere, dust and cutting area, with fresh air, no dust and no noise; Avoid direct glare. The assembly room shall be equipped with installation platform, sufficient working position apparatus, assembly turnover vehicle Heilongjiang Hydraulic station Lifting and hoisting equipment and the following special basic equipment. a: Cylinder loader; b: Another cylinder cleaning machine is used to heat and clean another part; c: Pressure test equipment, used for pressure test of oil cylinder; d: The air duct is used to clean and dry the other parts after cleaning.
The hydraulic cylinder is the actuating element that converts hydraulic energy into mechanical energy in the hydraulic system. The faults can be basically summarized as hydraulic cylinder misoperation Heilongjiang Hydraulic station Price It is unable to push the load and the piston slips or crawls. It is not uncommon for hydraulic cylinder failure to cause equipment shutdown. Therefore, Heilongjiang Hydraulic station Attention should be paid to the fault diagnosis, use and maintenance of hydraulic cylinder. The main reason for excessive wear of piston seals is that the speed control valve is improperly adjusted, resulting in excessive back pressure, improper installation of seals or contamination of hydraulic oil. Secondly, foreign matters enter during assembly and the quality of sealing materials is poor.