There are many hydraulic components on construction machinery, and sufficient hydraulic oil is required. When the hydraulic oil needs to be replaced due to its deterioration after a long time of use, some people mistakenly believe that only drain the oil in the hydraulic cylinder and fill it with new hydraulic oil. However, there are still many old hydraulic oils left in the hydraulic oil pipe and hydraulic control valve, Hefei Hydraulic station When the equipment is used, the mixing of new and old oil will speed up the deterioration of new oil. The correct oil change procedure should first drain the hydraulic oil in the hydraulic cylinder, Hefei Hydraulic station manufactor After cleaning the hydraulic cylinder, add new hydraulic oil, remove the circuit header, start the engine and run at low speed to make the oil pump work.
The hydraulic cylinder is the actuating element that converts hydraulic energy into mechanical energy in the hydraulic system. The faults can be basically summarized as hydraulic cylinder misoperation Hefei Hydraulic station manufactor It is unable to push the load and the piston slips or crawls. It is not uncommon for hydraulic cylinder failure to cause equipment shutdown. Therefore, Hefei Hydraulic station Attention should be paid to the fault diagnosis, use and maintenance of hydraulic cylinder. The main reason for excessive wear of piston seals is that the speed control valve is improperly adjusted, resulting in excessive back pressure, improper installation of seals or contamination of hydraulic oil. Secondly, foreign matters enter during assembly and the quality of sealing materials is poor.
The oil cylinder shall be assembled in a special workshop or assembly area, and the temperature shall be kept at 20~250C, Hefei Hydraulic station manufactor It shall be far away from the tuyere, dust and cutting area, with fresh air, no dust and no noise; Avoid direct glare. The assembly room shall be equipped with installation platform, sufficient working position apparatus, assembly turnover vehicle Hefei Hydraulic station Lifting and hoisting equipment and the following special basic equipment. a: Cylinder loader; b: Another cylinder cleaning machine is used to heat and clean another part; c: Pressure test equipment, used for pressure test of oil cylinder; d: The air duct is used to clean and dry the other parts after cleaning.
Because the hydraulic cylinder must bear a great pressure, the heavier the load, the greater its pressure will be. Therefore, the maintenance of the hydraulic cylinder is the most important part of the maintenance of the entire hydraulic system. The hydraulic cylinder is the heart of the hydraulic system. It is difficult to repair a heart problem, so the maintenance of the hydraulic cylinder should be careful. first, Hefei Hydraulic station Rust prevention is required. Because the piston part of the hydraulic cylinder will extend out of the cylinder in the working state, it will naturally suffer from oxidation Hefei Hydraulic station manufactor The erosion of acid gas requires us to apply proper amount of grease to protect it.
How to install and fix the hydraulic cylinder? There are two common ways to fix the hydraulic cylinder: the first is the square hydraulic cylinder fixed on the B plate, and the hydraulic cylinder needs to be positioned on the B plate. The second is a round hydraulic cylinder fixed on the ejector plate. It should be noted that the thimble plate locking screw needs to be added next to the hydraulic cylinder, and the force at this position is large, Hefei Hydraulic station Prevent tension deformation. Another point is to inscribe words on the hydraulic cylinder, and write down the stroke of the hydraulic cylinder for easy verification. To correctly install the sealing device at each position of the hydraulic cylinder: Hefei Hydraulic station manufactor When installing the O-ring seal, pay attention to its installation direction to avoid oil leakage due to installation. Its lip should face the oil chamber with pressure.
The connection between the oil cylinder and the actuator and the connection between the oil cylinder and the oil pipe cannot be the same, because there must be some differences between the connection between the oil cylinder and different products. In addition, during the use of the oil cylinder, it is necessary to avoid scratches, Hefei Hydraulic station Because if this problem occurs, it will affect the normal use of the oil cylinder. At present, there is no software for designing hydraulic cylinders, but there are design standards for hydraulic cylinders, and it is necessary to design hydraulic cylinders according to these standards. So far, Hefei Hydraulic station manufactor There is no software for designing hydraulic cylinders, but there are design standards for hydraulic cylinders.