As the structure and size of various hydraulic cylinders are different, the disassembly sequence is slightly different. Generally, drain the oil in the two chambers of the oil cylinder, remove the cylinder head, and finally remove the piston and piston rod. Qingdao Hydraulic machinery When disassembling the cylinder head of the hydraulic cylinder, special tools shall be used for the key or snap ring of the internal key type connection, and flat shovel is prohibited; Flange end caps must be pushed out with screws, and hammering or hard prying is not allowed. When it is difficult to draw out the piston and piston rod, do not force them out, Qingdao Hydraulic machinery Manufacturer The reason shall be found out before disassembly. Before and after unloading, try to create conditions to prevent the parts of the hydraulic cylinder from being polluted by the surrounding dust and impurities.
If the piston rod of the hydraulic cylinder is not treated in time after being pulled, the normal use will be affected if it is light, and the operation will not be possible if it is heavy. The repair methods we adopt are local polishing to repair light draw marks, welding and manual polishing to repair heavy draw marks. Qingdao Hydraulic machinery Through quenching and tempering treatment, the comprehensive mechanical properties of the cylinder piston rod with good strength and toughness matching were obtained. Qingdao Hydraulic machinery Manufacturer The purpose of surface hardening is to obtain high surface hardness to support the chromium plating layer on the surface, so as to improve the wear resistance and corrosion resistance of the piston rod.
Hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear reciprocating motion (or swing motion). It is simple in structure and reliable in operation. When it is used to realize reciprocating movement, the reducer can be avoided, Qingdao Hydraulic machinery And there is no transmission clearance, smooth movement, so it is widely used in various mechanical hydraulic systems. Output force of the hydraulic cylinder is proportional to effective area of the piston and pressure difference on both sides; The hydraulic cylinder basically consists of cylinder barrel, cylinder head Qingdao Hydraulic machinery Manufacturer The piston and piston rod, sealing device, buffer device and exhaust device are composed.
Before removing the hydraulic cylinder, depressurize the hydraulic circuit. Otherwise, when the oil pipe joint connected with the oil cylinder is loosened, Qingdao Hydraulic machinery The high-pressure oil in the circuit will be ejected rapidly. When the hydraulic circuit is depressurized, first loosen the hand wheel or pressure regulating screw at the overflow valve to unload the pressure oil, and then cut off the power supply or power source to stop the hydraulic device. During unloading, prevent damage to the thread at the top of the piston rod, the thread at the oil port, the surface of the piston rod, the inner wall of the cylinder liner, etc. Qingdao Hydraulic machinery Manufacturer In order to prevent the piston rod and other slender parts from bending or deformation, the skid shall be used to support and balance during placement.
Because the hydraulic cylinder has to bear a great pressure, the heavier the load, the greater its pressure will be. Therefore, the maintenance of the hydraulic cylinder is an important part of the maintenance of the entire hydraulic system. The hydraulic cylinder is the heart of the hydraulic system, Qingdao Hydraulic machinery It is difficult to repair the heart problem, so the maintenance of the hydraulic cylinder should be careful. First, rust prevention. Because the piston part of the hydraulic cylinder will extend the cylinder in the working state, Qingdao Hydraulic machinery Manufacturer Naturally, it will be corroded by oxide and acid gas, which requires us to coat it with proper grease for protection.
The oil cylinder shall be assembled in a special workshop or assembly area, and the temperature shall be kept at 20~250C, Qingdao Hydraulic machinery Manufacturer It shall be far away from the tuyere, dust and cutting area, with fresh air, no dust and no noise; Avoid direct glare. The assembly room shall be equipped with installation platform, sufficient working position apparatus, assembly turnover vehicle Qingdao Hydraulic machinery Lifting and hoisting equipment and the following special basic equipment. a: Cylinder loader; b: Another cylinder cleaning machine is used to heat and clean another part; c: Pressure test equipment, used for pressure test of oil cylinder; d: The air duct is used to clean and dry the other parts after cleaning.
