Hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear reciprocating motion (or swing motion). It is simple in structure and reliable in operation. When it is used to realize reciprocating movement, the reducer can be avoided, Hubei Hydraulic station And there is no transmission clearance, smooth movement, so it is widely used in various mechanical hydraulic systems. Output force of the hydraulic cylinder is proportional to effective area of the piston and pressure difference on both sides; The hydraulic cylinder basically consists of cylinder barrel, cylinder head Hubei Hydraulic station Manufacturer The piston and piston rod, sealing device, buffer device and exhaust device are composed.
1、 If the groove is too deep, two situations will occur: A. If the gap between the seal root and the groove becomes larger, the seal root will become unstable. B. The interference between the sealing lip and the sealing surface becomes smaller, Hubei Hydraulic station The rebound force of the seal becomes smaller, and the failure rate of low-pressure oil leakage will increase when the piston rod jumps. 2、 If the groove is too shallow, two situations will also occur: A. The interference between the sealing lip and the sealing surface will increase, and the contact area will increase, which will lead to greater friction, Hubei Hydraulic station Manufacturer The increased heat accelerates the damage of the seal lip. B. As a result, the clearance at the seal root becomes smaller, and the probability of the seal root being squeezed out when the oil cylinder is under high pressure increases.
The valve core of the flow valve in the hydraulic cylinder is blocked, which is easy to cause the action failure of the hydraulic cylinder. We need to check whether there are pollutants in the oil in the hydraulic cylinder and whether the valve body is worn. It is necessary to check whether the piston rod seal is too tight, Hubei Hydraulic station Whether there are pollutants entering, whether the axis line is aligned, and whether the easily damaged components fail. If the pressure controlled by the hydraulic system is too low, the action of the hydraulic cylinder will also fail, Hubei Hydraulic station Manufacturer At this time, it is necessary to check the control pressure source to ensure that the pressure value is consistent with the specified value of the system.
1. Internal leakage of oil cylinder; 2. Internal leakage at control valve hole and valve rod; 3. Overload overflow valve is poor; 4. The valve rod is not in the middle position; 5. PPC valve is not in the middle position. Hydraulic cylinder maintenance process: 1. Whether the hydraulic lock becomes normal when it is in the determined position, if so, check the PPC valve first; 2. Conduct oil cylinder plugging oil port test, Hubei Hydraulic station Check whether the oil cylinder is defective, and repair the oil cylinder if it is; 3. Replace the overload overflow valve and check whether it is the fault of the overload overflow valve; 4. Whether the valve rod is jammed, Hubei Hydraulic station Manufacturer Check again after cleaning, otherwise the main control valve needs to be repaired.
The oil cylinder shall be assembled in a special workshop or assembly area, and the temperature shall be kept at 20~250C, Hubei Hydraulic station Manufacturer It shall be far away from the tuyere, dust and cutting area, with fresh air, no dust and no noise; Avoid direct glare. The assembly room shall be equipped with installation platform, sufficient working position apparatus, assembly turnover vehicle Hubei Hydraulic station Lifting and hoisting equipment and the following special basic equipment. a: Cylinder loader; b: Another cylinder cleaning machine is used to heat and clean another part; c: Pressure test equipment, used for pressure test of oil cylinder; d: The air duct is used to clean and dry the other parts after cleaning.