The oil cylinder shall be assembled in a special workshop or assembly area, and the temperature shall be kept at 20~250C, Qingyuan Cylinder manufactor It shall be far away from the tuyere, dust and cutting area, with fresh air, no dust and no noise; Avoid direct glare. The assembly room shall be equipped with installation platform, sufficient working position apparatus, assembly turnover vehicle Qingyuan Cylinder Lifting and hoisting equipment and the following special basic equipment. a: Cylinder loader; b: Another cylinder cleaning machine is used to heat and clean another part; c: Pressure test equipment, used for pressure test of oil cylinder; d: The air duct is used to clean and dry the other parts after cleaning.
As the structure and size of various hydraulic cylinders are different, the disassembly sequence is slightly different. Generally, drain the oil in the two chambers of the oil cylinder, remove the cylinder head, and finally remove the piston and piston rod. Qingyuan Cylinder When disassembling the cylinder head of the hydraulic cylinder, special tools shall be used for the key or snap ring of the internal key type connection, and flat shovel is prohibited; Flange end caps must be pushed out with screws, and hammering or hard prying is not allowed. When it is difficult to draw out the piston and piston rod, do not force them out, Qingyuan Cylinder manufactor The reason shall be found out before disassembly. Before and after unloading, try to create conditions to prevent the parts of the hydraulic cylinder from being polluted by the surrounding dust and impurities.
Before removing the hydraulic cylinder, depressurize the hydraulic circuit. Otherwise, when the oil pipe joint connected with the oil cylinder is loosened, Qingyuan Cylinder The high-pressure oil in the circuit will be ejected rapidly. When the hydraulic circuit is depressurized, first loosen the hand wheel or pressure regulating screw at the overflow valve to unload the pressure oil, and then cut off the power supply or power source to stop the hydraulic device. During unloading, prevent damage to the thread at the top of the piston rod, the thread at the oil port, the surface of the piston rod, the inner wall of the cylinder liner, etc. Qingyuan Cylinder manufactor In order to prevent the piston rod and other slender parts from bending or deformation, the skid shall be used to support and balance during placement.
How to install and fix the hydraulic cylinder? There are two common ways to fix the hydraulic cylinder: the first is the square hydraulic cylinder fixed on the B plate, and the hydraulic cylinder needs to be positioned on the B plate. The second is a round hydraulic cylinder fixed on the ejector plate. It should be noted that the thimble plate locking screw needs to be added next to the hydraulic cylinder, and the force at this position is large, Qingyuan Cylinder Prevent tension deformation. Another point is to inscribe words on the hydraulic cylinder, and write down the stroke of the hydraulic cylinder for easy verification. To correctly install the sealing device at each position of the hydraulic cylinder: Qingyuan Cylinder manufactor When installing the O-ring seal, pay attention to its installation direction to avoid oil leakage due to installation. Its lip should face the oil chamber with pressure.
1. Internal leakage of oil cylinder; 2. Internal leakage at control valve hole and valve rod; 3. Overload overflow valve is poor; 4. The valve rod is not in the middle position; 5. PPC valve is not in the middle position. Hydraulic cylinder maintenance process: 1. Whether the hydraulic lock becomes normal when it is in the determined position, if so, check the PPC valve first; 2. Conduct oil cylinder plugging oil port test, Qingyuan Cylinder Check whether the oil cylinder is defective, and repair the oil cylinder if it is; 3. Replace the overload overflow valve and check whether it is the fault of the overload overflow valve; 4. Whether the valve rod is jammed, Qingyuan Cylinder manufactor Check again after cleaning, otherwise the main control valve needs to be repaired.
